As part of a quality control project for production lines in the automotive industry, Kirana Labs collaborated with ITESM and SISAMEX to develop a mobile application, using Angular, Python, and PostgreSQL, enhancing SISAMEX’s QA processes with real-time data insights and KPIs.
Designing software Solutions in Collaboration with Academia & automotive manufacturers
In the fast-paced realm of automotive manufacturing, maintaining quality while optimizing efficiency is crucial. When SISAMEX, a prominent name in automotive manufacturing, aimed to enhance their Quality Assurance (QA) operations, they recognized the need for an advanced solution offering real-time insights. This led to a groundbreaking partnership with ITESM, a renowned university celebrated for its innovative educational and research approaches, and our software development firm. Together, we embarked on a journey to create a mobile application specifically designed for SISAMEX’s QA operators.
Partners in Excellence – ITESM & SISAMEX
ITESM (Instituto Tecnológico de Estudios Superiores de Monterrey) stands as one of the most esteemed universities in Latin America. Known for its progressive educational model, ITESM emphasizes entrepreneurial spirit, humanistic values, and global outlook. The university’s mission is to cultivate leaders through superior education, cutting-edge research, and community engagement. ITESM boasts numerous campuses throughout Mexico and collaborates extensively with international universities and organizations
SISAMEX is A leader in the automotive sector, SISAMEX specializes in the production of high-quality automotive components. The company is dedicated to innovation, quality, and customer satisfaction. Collaborating with global industry leaders, SISAMEX focuses on delivering advanced technological solutions within the automotive industry.
The Quest for Real-Time Quality Assurance
SISAMEX faced the challenge of improving the efficiency and effectiveness of its QA processes on the manufacturing floor. The goal was to equip QA operators with real-time access to crucial data and insights, enabling prompt, informed decisions and ensuring the production line adhered to rigorous quality standards. This required seamless integration of the app with existing production line systems to extract real-time data and convert it into actionable insights.
Crafting a Cutting-Edge Mobile App for SISAMEX.
To tackle this challenge, we developed a comprehensive mobile application tailored to SISAMEX’s QA needs.
Technical Approach:
Collaboration:
Our team worked closely with SISAMEX to thoroughly understand their operational requirements. This involved multiple meetings and workshops with their QA team to gather detailed insights into their workflow and pain points. We also collaborated with ITESM’s consulting team, who played a crucial role in providing valuable insights on key performance indicators (KPIs) critical to the project. ITESM's team also took on the responsibility of project management, ensuring that the development process was aligned with SISAMEX’s goals and timelines.
Development:
Front-end: We utilized Angular to develop a responsive and user-friendly interface. Angular was chosen for its robust framework that supports dynamic views and smooth user interactions, which are essential for an application used in a fast-paced manufacturing environment.
Back-end: Python was employed for data processing and business logic implementation. Python's versatility and powerful libraries made it an ideal choice for handling complex data transformations and ensuring the reliability of the application.
Database: PostgreSQL was selected for data storage and retrieval due to its stability and performance. PostgreSQL’s ability to handle large volumes of data efficiently was critical for maintaining real-time data integrity and quick access.
Integration:
We connected the mobile app to SISAMEX's production line endpoints, allowing for real-time data acquisition. This integration enabled the app to collect raw data directly from the production line, which was then transformed into meaningful KPIs and alerts. The system was designed to provide immediate feedback and notifications to operators when QA parameters exceeded acceptable thresholds, ensuring prompt action could be taken to resolve any issues
Features:
Real-time Monitoring: The app offers real-time monitoring of production line metrics, allowing operators to keep a close watch on the manufacturing process.
Dashboard: A comprehensive dashboard displays critical KPIs and trends, providing a clear overview of the production line’s performance.
Alerts and Notifications: The app includes alert and notification features to inform operators of any issues requiring immediate attention. This ensures that potential problems are addressed quickly before they escalate.
Historical Data Analysis: Operators can analyze historical data to identify recurring issues and trends, enabling them to implement long-term improvements in the QA process.
This application enhanced the QA processes at SISAMEX, empowering operators to proactively address issues and uphold high-quality standards on the production line. The collaboration between SISAMEX, ITESM, and our development team exemplifies how industry expertise combined with academic insights can lead to innovative technological solutions. This project not only improved operational efficiency but also set a new standard for quality assurance in the automotive manufacturing industry.
